The
12-n-12 testing program is one component of our ongoing quality assurance system
at Animal Science Products. The program’s goal is to monitor our outgoing premix
samples to assure that nutrient concentrations are meeting the standards established
by regulators. The 12-n-12 program focuses on a different premix component
each month. For example, samples of applicable premixes produced in the month
of January, 2009 are tested for manganese. The QA manager targets a statistically
relevant number of samples based on the premix plant’s production volumes.
These random samples are collected from the production line throughout the
month, representing every production day and every production shift. The samples
are submitted to third-party laboratories for assay. The results are tallied
and charted to evaluate the premix plant’s success at meeting the customer’s
specification. It is important to isolate potential manufacturing variation
from other sources of error in the testing process. Tracking a single nutrient
for the entire month helps reduce errors due to variation between different
nutrients. Similarly, using the same third-party lab for the assays reduces
the analytical errors attributable to different labs and analysts. The 12-n-12
program has been an important tool to confirm that we are consistently meeting
customers’ specifications every day throughout the month. While it does not
stand alone as the sole means to assess QA, it provides excellent insight into
one aspect of the premix production process. The 12-n-12 program provides a
tool for ongoing process management within our premix plant and is a great
source of satisfaction assurance for customers.